Blenders’ pride, users’ bane

Blitz Bureau

NEW DELHI: India’s drive to blend more biofuels with petrol has helped the country cut millions of tonne of carbon dioxide emissions and save precious dollar reserves. But it has also sparked worries among vehicle owners and food policy experts about its potential impact on fuel efficiency and food security, according to a report by BBC.

Last month, India achieved its objective of blending 20 per cent ethanol with petrol, known as E20, five years ahead of its target.

The Government views this as a game changer in reducing carbon emissions and trimming oil imports. Since 2014, ethanol blending has helped India cut 69.8 million tonne of carbon dioxide emissions and saved Rs 1.36 trillion ($15.5 bn; £11.5 bn) in foreign exchange.

Indian government says ethanol blending has cut 69.8 million tonnes of carbon dioxide emissions since 2014

A study by Delhi-based think tank Council on Energy, Environment and Water (CEEW) shows that carbon dioxide emissions from road transport in India will nearly double by 2050.

“The demand for fuel is only going to increase and shifting to ethanol-blended petrol is absolutely necessary to cut down emissions,” Sandeep Theng from the Indian Federation of Green Energy, an organisation that promotes green energy, told the BBC.

But many vehicles in India are not E20-compliant, making their owners sceptical about the benefits of the policy.
Hormazd Sorabjee, editor of Autocar India magazine, said that ethanol has a “lower energy density than petrol and is more corrosive”. This results in lower mileage and exposes certain vehicle parts to a greater risk of wear and tear.

Sorabjee added that some manufacturers like Honda have been using E20 compliant material since 2009, but many older vehicles on Indian roads are not E20 compatible.

While there is no official data on the impact of of E20 fuel on engines, consumers routinely share anecdotes about their vehicle’s deteriorating mileage on social media.

Many standard insurance policies in India also don’t provide cover for damage due to the use of non-compliant fuel, a top executive at online insurance platform Policybazaar, who wanted to stay anonymous, told the BBC.
“Consumers need to take add-on policies but even those claims can be denied or downgraded based on fine print of the policy,” he added.

The Ministry of Petroleum and Natural Gas has described these concerns as “largely unfounded”.
In a post on X, the Ministry said that engine tuning and E20-compatible materials could minimise the drop in mileage. It also advised replacing certain parts in older vehicles, saying the process was inexpensive and “easily done during regular servicing of the vehicle”.

Expansion of ethanol use could mean diverting more farm produce into manufacturing fuel.Sorabjee told the BBC that while mileage concerns are real, they are “not always as bad as made out to be”.

The bigger concern, he said, was the potential damage to vehicle materials due to the corrosive properties of E20.
Some vehicle manufacturers are offering ways to mitigate this.

Maruti Suzuki, India’s biggest four-wheeler maker, is reportedly likely to introduce an E20 material kit that could cost up to Rs 6,000 ($69; £51). The kit will reportedly replace components like fuel lines, seals and gaskets. Bajaj, a leading two-wheeler maker, has advised using a fuel cleaner that could cost around Rs 100 ($1.15; £0.85) for a full tank of petrol.
But not all vehicle-owners are convinced. Amit Pandhi, who has owned a Maruti Suzuki car in Delhi since 2017, is unhappy that petrol pumps don’t offer the choice to opt for a blend other than E20.

“Why should I be forced to buy petrol that offers less mileage and then spend more to make the materials compliant?” he asked.

In 2021, a document on India’s transition to E20 published by Niti Aayog had highlighted some of these concerns. It recommended tax benefits for buying E20 compliant vehicles, along with a lower retail price for the fuel.
The Government has defended its decision to not pass the recommendations, saying that at the time of the report’s release, ethanol was cheaper than petrol.

“Over time, procurement price of ethanol has increased and now the weighted average price of ethanol is higher than the cost of refined petrol,” the Petroleum Ministry said earlier this month.

India is looking to increase ethanol-blending in petrol in the coming years.
It’s not just consumers – the Government’s blended fuel push has also raised concern among climate researchers and food policy experts.

Ethanol is produced from crops like sugarcane and maize, and expanding its use means diverting farm produce into manufacturing more fuel.

In 2025, India would need 10 billion litres of ethanol to meet its E20 requirements, according to Government estimates. The demand will balloon to 20 billion litres by 2050, according to Bengaluru-based think tank Center for Study of Science, Technology and Policy (CSTEP).

Right now, sugarcane is used to produce about 40 per cent of India’s ethanol.

This puts India in a bind. It has to choose between continuing its reliance on sugarcane – which has a higher yield for ethanol but is water-intensive – or using food crops like maize and rice to produce the fuel.
But the shift comes with its own challenges.

In 2024, for the first time in decades, India became a net importer of maize, using large amounts of the crop to make ethanol.
Ramya Natarajan, a research scientist at CSTEP, said the diversion of produce had a significant impact on the poultry sector, which now has to spend more to buy corn for feedstock.

Target of mixing 20 per cent ethanol in petrol achieved ahead of time but vehicle owners rue its deteriorating impact

Moreover, this year, the Food Corporation of India (FCI) approved an unprecedented allocation of 5.2 million tonne of rice for ethanol production. The rice in FCI stocks is earmarked to be given to India’s poor at a subsidised rate.

The policy could lead to an “agriculture disaster in a couple of years”, said Devinder Sharma, a farming sector expert.
“In a country like India, where 250 million people go hungry, we cannot use food to feed the cars,” Sharma said.
To meet the demand for ethanol through corn and sugarcane in a 50-50 ratio – as outlined by Niti Aayog – India would have to bring in an additional eight million hectares of land under maize cultivation by 2030, unless there is a drastic increase in yield, according to CSTEP.

But even that could lead to problems.

“If farmers replace rice or wheat cultivation with maize, that would be sustainable because we have enough surplus of these crops. But we need other crops like oilseeds and pulses too,” Natarajan said.
She added that continuing with the E10 blend – petrol mixed with 10 per cent ethanol – would have been a more ideal choice.

While there is no official data on the impact of of E20 fuel on engines, consumers routinely share anecdotes about their vehicle’s deteriorating mileage on social media.

India, however, is planning to go even beyond E20.
“The country will now gradually scale towards E25, E27, and E30 in a phased, calibrated manner,” Petroleum Minister Hardeep Puri said recently.
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Slow & steady versus fast & furious
The issues faced by Indian vehicle owners are not unique. Other countries that have adopted high ethanol blends have experienced similar challenges, but their transitions often provide a different context.
• Brazil: The pioneer of biofuel
o High blending rates: Brazil is a global leader in ethanol blending and has been using high-percentage blends since the late 1970s. Its standard blend, E27 (27 per cent ethanol), is much higher than India’s E20. Many vehicles in Brazil are also “flex-fuel,” meaning they can run on any combination of petrol and ethanol, including pure ethanol (E100).
o Manufacturer and consumer adaptation: The high blending rates in Brazil have been successful because the automotive industry and consumers adapted over decades. New cars are designed from the ground up to be compatible with high-ethanol fuels.
o Key difference from India: Unlike India’s rapid shift, Brazil’s transition was more gradual, giving the automotive industry time to innovate and produce compatible vehicles. The lack of a widespread fleet of E20-compatible vehicles in India is a major point of friction.
o United States: A gradual approach

Standard blends: The US primarily uses E10 (10 per cent ethanol) as a standard fuel. The use of E15 (15 per cent ethanol) is also permitted, but its adoption has been slower and more debated.

Flex-fuel vehicles: The US also has a significant number of “flex-fuel” vehicles that can run on E85 (85 per cent ethanol), primarily in the Midwest where corn-based ethanol is abundant.

Consumer choice and debate: The debate over E15 in the US mirrors some of India’s concerns, with discussions around engine performance, compatibility with older vehicles, and the “food versus fuel” debate (using crops for fuel instead of food). However, the US transition has been more incremental, with lower standard blending percentages.

Europe and other countries

Most European countries use E5 or E10, with E10 becoming the standard in many places, including France, Germany, and the UK.

The adoption of higher blends has been cautious, with compatibility with existing vehicles being a primary concern. The general trend is to increase blending percentages gradually and ensure new vehicles are compatible

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